How Much Does Aluminum Square Tubing Cost?

Last Updated on December 30, 2024
Written by CPA Alec Pow | Content Reviewed by CFA Alexander Popinker

Aluminum square tubing offers an appealing combination of strength, durability, and lightweight properties that make it ideal for structural applications and projects. But what’s the true cost?

This guide provides an in-depth analysis of aluminum square tubing pricing per linear foot, examining cost factors ranging from size and grade to market conditions. Read on for expert insights on achieving cost-efficiency when purchasing this versatile metal material.

How Much Does Aluminum Square Tubing Cost?

At the retail level, here are some typical per linear foot cost ranges for common aluminum square tubing sizes:

• 1″ x 1″ x 1/16″ wall thickness: $8 to $12 per foot
• 1-1/2″ x 1-1/2″ x 1/8″ wall thickness: $12 to $18 per foot
• 2″ x 2″ x 1/4″ wall thickness: $18 to $28 per foot
• 3″ x 3″ x 1/2″ wall thickness: $45 to $65 per foot

Pricing scales up substantially with larger dimensions and thicker wall gauges. Specialty grades and alloys also command premiums. Expect bulk quantity discounts.

According to Tampa Steel & Supply, prices for aluminum square tubing range from approximately $5.60 to $7.00 per stick, with larger sizes costing between $61.44 and $132.48 per stick. This range reflects the different dimensions and specifications available for various applications.

Another source, Steel Supply LP, lists aluminum square tubing prices starting at about $19.73 per stick for quantities between 1 and 49, with discounts available for larger orders. This pricing structure makes it easier for customers to purchase based on their project needs.

A report from Midwest Steel Supply mentions that 6063-T52 aluminum square tubing is priced at approximately $5.00 to $7.00 per foot, depending on the specific dimensions chosen. This type of aluminum is noted for its lightweight and corrosion-resistant properties, making it suitable for a wide range of applications.

According to information from MetalsDepot, the price for aluminum square tubing can vary widely, with costs typically around $3.00 to $10.00 per foot. This variability allows customers to select from a large inventory based on their specific project requirements.

Lastly, an overview from Online Metals indicates that smaller pieces of 1×1 aluminum square tubing can be purchased for as little as $2.32 for a 12-inch length, with longer lengths costing more per foot depending on the thickness and alloy type selected.

Real-World Square Tubing Scenarios

To make pricing more concrete, here are two real-world cost estimate examples:

Contractor Project Materials

• 100 feet of 1″ x 1″ x 1/8″ 6063 aluminum square tubing: $850 total
• Includes delivery fees: $50
• Cuts fabrication time by 60% versus steel.

DIY Enthusiast Home Renovation

• 20 feet of 1/2″ x 1/2″ x 1/16″ aluminum square tubing: $160 total
• Pickup from local supplier to avoid delivery fees
• Provides modern aesthetic for a budget-friendly cost.

Material cost represents just a portion of larger project costs but is essential for accurate budgeting.

Elements Comprising The Cost

What goes into pricing for this versatile metal material? Here are the 4 main costs:

Aluminum Commodity Pricing – The base price of aluminum on commodities markets largely determines base material costs.

Alloy Grade and Processing – Higher grades like 6061 and custom alloys add cost. Special processing like anodization also increases price.

Manufacturing and Finishing – Extruding, cutting, deburring, and finishing work contributes to production costs.

Distribution Markups – Shipping, wholesaler margins, and retailer markups increase consumer pricing.

Factors Impacting Square Tubing Costs

Several important variables affect the pricing at both the wholesale and retail levels:

Dimensions and Wall Thickness – More aluminum content directly increases material costs. Large, thick-walled tubes require more raw material.

Strength and Corrosion Resistance – Stronger alloys and specialized coatings improve durability for a premium.

Order Quantity and Inventory – Bulk purchases provide wholesale discounts. Low inventory drives spot demand markups.

Regional Availability and Shipping – Transportation costs for remote projects and limited suppliers inflate pricing.

Market Conditions and Demand Cycles – Booms in construction industry demandenable suppliers to charge higher costs.

These dynamics illustrate the complexities behind cost determination and volatility.

Aluminum vs. Steel Square Tubing

Here’s how aluminum and steel square tube pricing stacks up:

Aluminum

• 1” x 1” x 1/16”: $8-$12 per foot
• Anodized coating for weather resistance
• Lightweight – 0.25 lbs per foot

Steel

• 1” x 1” x 1/16”: $14-$18 per foot
• Galvanized or powder coated finish
• Heavier – 1 lb per foot

Important aspects

• Aluminum is generally 30-50% cheaper than steel
• Aluminum is 1/4 the weight for easier handling
• Steel provides greater strength in certain structural applications

Aluminum strikes an optimal balance of affordability, durability, and lightweight properties for many applications.

You might also like our articles on the cost of aluminum in general, copper, or aluminum fences.

Purchase Square Tubing Cost-Effectively

Here are pro tips to get the best bang for your buck when buying aluminum square tubing:

1. Buy in Bulk Quantities – Purchasing full 20 or 30 foot lengths provides volume discounts.
2. Choose Standard Sizes – Opt for commonly stocked dimensions to avoid special order fees.
3. Compare Multiple Suppliers – Check supplier websites for pricing variations and sales.
4. Consider Warehouse Pickups – Avoiding residential delivery can save significant shipping fees.
5. Time the Construction Market – Buy during slower seasons for discounted inventory.
6. Specify No-Frills Finishes – Anodized coatings look great but add costs over mill finish.

Following these tips could potentially save 20% or more compared to small ad-hoc purchases.

Expert Insights

We spoke with metals engineering expert Ron D. of Carrara Metals Fabrication to get insider advice on purchasing:

“Heavier wall thickness and larger sizes may seem like overkill, but the added strength enables using less supports. This actually saves on labor and installation costs for the full project.”

His guidance highlights how considering the total project cost, not just material cost, enables smart tradeoffs.

Perceived Value vs. Cost

Here’s candid feedback from customers on the value derived from aluminum square tubing:

“I paid a premium for the anodized finish which drove up the material cost. But the corrosion resistance and long-lasting appearance will pay off in the long run.”

“While not the cheapest, aluminum tubing provides excellent durability at a reasonable price. I’ve been impressed with how it holds up over years of use.”

The consensus is customers find aluminum square tubing provides excellent return on investment despite higher initial material costs compared to alternatives.

Future  Cost Trends

Given current market conditions, here are two potential pricing scenarios in the 3-5 year timeline:

• Gradual Inflation-Based Increases: Unit costs rise 2-4% annually reflecting general inflation.
• Demand-Driven Price Hikes: Construction industry growth coupled with limited aluminum supply could drive 5-8% annual increases.

The most likely outlook is slow steady price growth absent any major disruptions in aluminum commodity markets or construction activity.

Final Words

Aluminum square tubing delivers an exceptional combination of strength, durability, weight savings, and corrosion resistance at a reasonable price point for most applications. While larger sizes and grades in premium alloys entail greater costs, the long lifespan and low maintenance justify the investment for many end users.

With some research and planning, aluminum square tubing provides powerful performance and capabilities at a cost-efficient life cycle cost.

Answers to Common Questions

How much does a 20 foot length of 2″ x 2″ aluminum square tubing cost?

For a 20 foot single cut piece of 2″ x 2″ aluminum square tubing, you can expect to pay around $350 to $550, depending on the wall thickness and aluminum grade.

Here’s a more detailed cost breakdown:

• 2″ x 2″ x 1/8″ wall thickness: $350 to $450
• 2″ x 2″ x 1/4″ wall thickness: $450 to $550
• 6063 aluminum alloy grade: Less expensive
• 6061 aluminum alloy grade: More expensive

Prices may be a bit lower for longer bulk purchases or higher for special grades. But this gives a rough estimate for budgeting your project costs.

Is aluminum or steel square tubing cheaper?

Generally, aluminum square tubing is 30-50% cheaper than steel for equivalent sizes and strength levels. Here are some key cost differences:

• Aluminum weighs 1/4 as much, resulting in lower material costs.
• Aluminum tubing doesn’t require surface treatments like galvanization to prevent corrosion, which adds cost.
• More abundant worldwide aluminum supplies make it more affordable than steel.
• However, very high strength structural steel may still be cheaper than specialty aluminum alloys.

So for most applications not requiring ultra-high strength levels, aluminum square tubing represents the cheaper, more lightweight option. The cost savings add up significantly for large projects.

Where can I find the cheapest aluminum square tubing?

Here are 5 tips for sourcing the most affordable aluminum square tubing:

• Check multiple supplier websites for price comparisons
• Consider local metal supply shops for in-stock closeouts
• Shop online metals marketplaces like OnlineMetals.com
• Buy in bulk for high-quantity discounts
• Avoid premium finishes or coatings to save costs

With some research, you can find aluminum square tubing for a fraction of full retail costs. Scrap or resale lots are also potential budget finds.